Cooper Tire & Rubber Company 10-Q
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D. C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2006
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES AND EXCHANGE ACT OF 1934 |
Commission File No. 1-4329
COOPER TIRE & RUBBER COMPANY
(Exact name of registrant as specified in its charter)
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DELAWARE
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34-4297750 |
(State or other jurisdiction of
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(I.R.S. employer |
incorporation or organization)
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identification no.) |
701 Lima Avenue, Findlay, Ohio 45840
(Address of principal executive offices)
(Zip code)
(419) 423-1321
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and (2)
has been subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
or a non-accelerated filer. See definition of accelerated filer and large accelerate filer in
Rule 12b-2 of the Exchange Act. (Check One):
Large accelerated filer þ Accelerated filer o Non-accelerated filer o
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
Yes o No þ
Number of shares of common stock of registrant outstanding
at October 31, 2006: 61,339,627
TABLE OF CONTENTS
Part I. FINANCIAL INFORMATION
Item 1. FINANCIAL STATEMENTS
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollar amounts in thousands except per-share amounts)
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December 31, |
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September 30, |
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2005 |
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2006 |
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(Note 1) |
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(Unaudited) |
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ASSETS |
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|
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Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
280,712 |
|
|
$ |
105,137 |
|
Accounts receivable, less allowances
of $5,765 in 2005 and $9,394 in 2006 |
|
|
338,793 |
|
|
|
468,753 |
|
Inventories at lower of cost or market: |
|
|
|
|
|
|
|
|
Finished goods |
|
|
221,968 |
|
|
|
286,612 |
|
Work in process |
|
|
21,820 |
|
|
|
30,043 |
|
Raw materials and supplies |
|
|
62,258 |
|
|
|
107,363 |
|
|
|
|
|
|
|
|
|
|
|
306,046 |
|
|
|
424,018 |
|
|
|
|
|
|
|
|
|
|
Other current assets |
|
|
20,120 |
|
|
|
34,279 |
|
Deferred income taxes |
|
|
23,130 |
|
|
|
12,971 |
|
|
|
|
|
|
|
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Total current assets |
|
|
968,801 |
|
|
|
1,045,158 |
|
Property, plant and equipment: |
|
|
|
|
|
|
|
|
Land and land improvements |
|
|
39,152 |
|
|
|
38,935 |
|
Buildings |
|
|
266,364 |
|
|
|
302,779 |
|
Machinery and equipment |
|
|
1,396,248 |
|
|
|
1,661,329 |
|
Molds, cores and rings |
|
|
225,555 |
|
|
|
264,062 |
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|
|
|
|
|
|
|
|
|
|
1,927,319 |
|
|
|
2,267,105 |
|
Less accumulated depreciation and amortization |
|
|
1,141,094 |
|
|
|
1,283,361 |
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Net property, plant and equipment |
|
|
786,225 |
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|
983,744 |
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Goodwill |
|
|
48,172 |
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|
60,706 |
|
Intangibles, net of accumulated amortization of $18,028
in 2005 and $20,899 in 2006 |
|
|
31,108 |
|
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|
44,061 |
|
Restricted cash |
|
|
12,382 |
|
|
|
13,243 |
|
Other assets |
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305,498 |
|
|
|
315,869 |
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|
|
|
|
|
|
|
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$ |
2,152,186 |
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|
$ |
2,462,781 |
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LIABILITIES AND STOCKHOLDERS EQUITY |
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Current liabilities: |
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Notes payable |
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$ |
79 |
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$ |
110,850 |
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Payable to non-controlling owner |
|
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|
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54,159 |
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Accounts payable |
|
|
157,785 |
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236,130 |
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Accrued liabilities |
|
|
99,659 |
|
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|
162,983 |
|
Income taxes |
|
|
15,390 |
|
|
|
1,832 |
|
Liabilities related to the sale of automotive operations |
|
|
4,684 |
|
|
|
4,460 |
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|
|
|
|
|
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Total current liabilities |
|
|
277,597 |
|
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|
570,414 |
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|
|
|
|
|
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Long-term debt |
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|
491,618 |
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|
513,013 |
|
Postretirement benefits other than pensions |
|
|
181,997 |
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|
190,503 |
|
Other long-term liabilities |
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|
220,896 |
|
|
|
228,447 |
|
Long-term liabilities related to the sale of automotive operations |
|
|
14,407 |
|
|
|
8,827 |
|
Deferred income taxes |
|
|
21,941 |
|
|
|
12,971 |
|
Minority interests |
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|
4,954 |
|
|
|
60,578 |
|
Stockholders equity: |
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Preferred stock, $1 par value; 5,000,000 shares
authorized; none issued |
|
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Common stock, $1 par value; 300,000,000 shares
authorized; 86,322,514 shares issued in 2005 and
86,322,514 in 2006 |
|
|
86,323 |
|
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|
86,323 |
|
Capital in excess of par value |
|
|
37,667 |
|
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|
38,497 |
|
Retained earnings |
|
|
1,361,269 |
|
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1,291,018 |
|
Cumulative other comprehensive loss |
|
|
(86,323 |
) |
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(78,022 |
) |
|
|
|
|
|
|
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1,398,936 |
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|
1,337,816 |
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Less: 25,001,503 common shares in treasury
in 2005 and 24,982,887 in 2006, at cost |
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(460,160 |
) |
|
|
(459,788 |
) |
|
|
|
|
|
|
|
Total stockholders equity |
|
|
938,776 |
|
|
|
878,028 |
|
|
|
|
|
|
|
|
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$ |
2,152,186 |
|
|
$ |
2,462,781 |
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See accompanying notes.
2
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
THREE MONTHS ENDED SEPTEMBER 30, 2005 AND 2006
(UNAUDITED)
(Dollar amounts in thousands except per-share amounts)
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2005 |
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2006 |
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Net sales |
|
$ |
557,795 |
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$ |
715,795 |
|
Cost of products sold |
|
|
502,369 |
|
|
|
664,257 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
55,426 |
|
|
|
51,538 |
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative |
|
|
41,631 |
|
|
|
56,144 |
|
Adjustments to class action warranty |
|
|
(277 |
) |
|
|
|
|
Restructuring |
|
|
|
|
|
|
2,715 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
14,072 |
|
|
|
(7,321 |
) |
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
13,545 |
|
|
|
12,964 |
|
Interest income |
|
|
(3,857 |
) |
|
|
(2,064 |
) |
Debt extinguishment |
|
|
1,328 |
|
|
|
|
|
Other net |
|
|
1,296 |
|
|
|
(1,704 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Income (loss) from continuing operations before
income taxes |
|
|
1,760 |
|
|
|
(16,517 |
) |
|
|
|
|
|
|
|
|
|
Income tax expense |
|
|
(2,846 |
) |
|
|
(6,878 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
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|
Loss from continuing operations before
minority interests |
|
|
(1,086 |
) |
|
|
(23,395 |
) |
|
|
|
|
|
|
|
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|
Minority interests |
|
|
11 |
|
|
|
(1,483 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
|
(1,075 |
) |
|
|
(24,878 |
) |
|
|
|
|
|
|
|
|
|
Income (loss) from discontinued operations,
net of income taxes |
|
|
235 |
|
|
|
(115 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
Net loss |
|
$ |
(840 |
) |
|
$ |
(24,993 |
) |
|
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|
|
|
|
|
|
|
|
|
|
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|
Basic earnings (loss) per share: |
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(0.02 |
) |
|
$ |
(0.41 |
) |
Income (loss) from discontinued operations |
|
|
0.00 |
|
|
|
0.00 |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(0.01 |
)* |
|
$ |
(0.41 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share: |
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(0.02 |
) |
|
$ |
(0.41 |
) |
Income (loss) from discontinued operations |
|
|
0.00 |
|
|
|
0.00 |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(0.01 |
)* |
|
$ |
(0.41 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average number of shares outstanding (000s): |
|
|
|
|
|
|
|
|
Basic |
|
|
61,292 |
|
|
|
61,339 |
|
|
|
|
|
|
|
|
Diluted |
|
|
61,292 |
|
|
|
61,339 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends per share |
|
$ |
0.105 |
|
|
$ |
0.105 |
|
|
|
|
|
|
|
|
|
|
|
* |
|
Amounts do not add due to rounding |
See accompanying notes.
3
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
NINE MONTHS ENDED SEPTEMBER 30, 2005 AND 2006
(UNAUDITED)
(Dollar amounts in thousands except per-share amounts)
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Net sales |
|
$ |
1,582,782 |
|
|
$ |
1,937,162 |
|
Cost of products sold |
|
|
1,440,764 |
|
|
|
1,812,827 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
142,018 |
|
|
|
124,335 |
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative |
|
|
121,929 |
|
|
|
150,960 |
|
Adjustments to class action warranty |
|
|
(277 |
) |
|
|
|
|
Restructuring |
|
|
|
|
|
|
10,927 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
20,366 |
|
|
|
(37,552 |
) |
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
41,475 |
|
|
|
35,361 |
|
Interest income |
|
|
(13,991 |
) |
|
|
(7,132 |
) |
Debt extinguishment |
|
|
10,403 |
|
|
|
(77 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
(4,286 |
) |
Other net |
|
|
(238 |
) |
|
|
(1,574 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before income taxes |
|
|
(17,283 |
) |
|
|
(59,844 |
) |
|
|
|
|
|
|
|
|
|
Income tax benefit |
|
|
8,732 |
|
|
|
11,530 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before
minority interests |
|
|
(8,551 |
) |
|
|
(48,314 |
) |
|
|
|
|
|
|
|
|
|
Minority interests |
|
|
14 |
|
|
|
(4,953 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
|
(8,537 |
) |
|
|
(53,267 |
) |
|
|
|
|
|
|
|
|
|
Income from discontinued operations,
net of income taxes |
|
|
6,032 |
|
|
|
2,389 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(2,505 |
) |
|
$ |
(50,878 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share: |
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(0.13 |
) |
|
$ |
(0.87 |
) |
Income from discontinued operations |
|
|
0.09 |
|
|
|
0.04 |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(0.04 |
) |
|
$ |
(0.83 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share: |
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(0.13 |
) |
|
$ |
(0.87 |
) |
Income from discontinued operations |
|
|
0.09 |
|
|
|
0.04 |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(0.04 |
) |
|
$ |
(0.83 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average number of shares outstanding (000s): |
|
|
|
|
|
|
|
|
Basic |
|
|
64,440 |
|
|
|
61,336 |
|
|
|
|
|
|
|
|
Diluted |
|
|
64,440 |
|
|
|
61,336 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends per share |
|
$ |
0.315 |
|
|
$ |
0.315 |
|
|
|
|
|
|
|
|
See accompanying notes.
4
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
NINE MONTHS ENDED SEPTEMBER 30, 2005 AND 2006
(UNAUDITED)
(Dollar amounts in thousands)
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
|
2006 |
|
Operating activities: |
|
|
|
|
|
|
|
|
Net loss |
|
$ |
(2,505 |
) |
|
$ |
(50,878 |
) |
Adjustments to reconcile net loss to
net cash used in continuing operations: |
|
|
|
|
|
|
|
|
Income from discontinued operations,
net of income taxes |
|
|
(6,032 |
) |
|
|
(2,389 |
) |
Depreciation |
|
|
79,046 |
|
|
|
98,259 |
|
Amortization |
|
|
3,969 |
|
|
|
4,007 |
|
Adjustment to class action warranty |
|
|
(277 |
) |
|
|
|
|
Deferred income taxes |
|
|
(886 |
) |
|
|
(344 |
) |
Stock based compensation |
|
|
180 |
|
|
|
1,028 |
|
Restructuring asset write-down |
|
|
|
|
|
|
7,339 |
|
Minority interest and joint venture partner operations |
|
|
(14 |
) |
|
|
4,953 |
|
Changes in operating assets and liabilities of
continuing operations: |
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(47,725 |
) |
|
|
(94,747 |
) |
Inventories |
|
|
(99,053 |
) |
|
|
(77,228 |
) |
Other current assets |
|
|
9,521 |
|
|
|
(9,829 |
) |
Accounts payable |
|
|
(3,896 |
) |
|
|
17,366 |
|
Accrued liabilities |
|
|
63,982 |
|
|
|
50,519 |
|
Other items |
|
|
14,645 |
|
|
|
(10,117 |
) |
|
|
|
|
|
|
|
Net cash provided by (used in) continuing operations |
|
|
10,955 |
|
|
|
(62,061 |
) |
Net cash used in discontinued operations |
|
|
(17,736 |
) |
|
|
(3,415 |
) |
|
|
|
|
|
|
|
Net cash used in operating activities |
|
|
(6,781 |
) |
|
|
(65,476 |
) |
|
|
|
|
|
|
|
|
|
Investing activities: |
|
|
|
|
|
|
|
|
Property, plant and equipment |
|
|
(128,012 |
) |
|
|
(126,606 |
) |
Proceeds from the sale of available-for-sale debt securities |
|
|
4,254 |
|
|
|
|
|
Investment in Kumho Tire Co., Inc. |
|
|
(107,961 |
) |
|
|
|
|
Acquisition of business, net of cash acquired |
|
|
|
|
|
|
(42,981 |
) |
Proceeds from the sale of business |
|
|
54,270 |
|
|
|
|
|
Proceeds from the sale of assets |
|
|
2,760 |
|
|
|
590 |
|
|
|
|
|
|
|
|
Net cash used in continuing operations |
|
|
(174,689 |
) |
|
|
(168,997 |
) |
Net cash provided by discontinued operations |
|
|
3,170 |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(171,519 |
) |
|
|
(168,997 |
) |
|
|
|
|
|
|
|
|
|
Financing activities: |
|
|
|
|
|
|
|
|
Issuance of (payments on) debt |
|
|
(1,088 |
) |
|
|
72,726 |
|
Payments on long-term debt |
|
|
(96,362 |
) |
|
|
(4,000 |
) |
Contributions of joint venture partner |
|
|
|
|
|
|
13,024 |
|
Purchase of treasury shares |
|
|
(189,764 |
) |
|
|
|
|
Payment of dividends |
|
|
(20,206 |
) |
|
|
(19,321 |
) |
Excess tax benefits on option exercises |
|
|
|
|
|
|
6 |
|
Issuance of common shares |
|
|
4,900 |
|
|
|
116 |
|
|
|
|
|
|
|
|
Net cash provided by (used in) financing activities |
|
|
(302,520 |
) |
|
|
62,551 |
|
|
|
|
|
|
|
|
|
|
Effects of exchange rate changes on cash of
continuing operations |
|
|
4,354 |
|
|
|
(3,653 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Changes in cash and cash equivalents |
|
|
(476,466 |
) |
|
|
(175,575 |
) |
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at beginning of year |
|
|
881,728 |
|
|
|
280,712 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of period |
|
$ |
405,262 |
|
|
$ |
105,137 |
|
|
|
|
|
|
|
|
See accompanying notes.
5
COOPER TIRE & RUBBER COMPANY
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Dollar amounts in thousands except per-share amounts)
1. |
|
The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with accounting principles generally accepted in the United States for interim
financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X.
Accordingly, they do not include all of the information and footnotes required by accounting
principles generally accepted in the United States for complete financial statements. In the
opinion of management, all adjustments (consisting of normal recurring accruals) considered
necessary for a fair presentation have been included. There is a year-round demand for the
Companys passenger and truck replacement tires, but passenger replacement tires are generally
strongest during the third and fourth quarters of the year. Winter tires are sold principally
during the months of August through November. Operating results for the three-month and
nine-month periods ended September 30, 2006 are not necessarily indicative of the results that
may be expected for the year ended December 31, 2006. |
|
|
|
The balance sheet at December 31, 2005 has been derived from the audited financial statements at
that date but does not include all of the information and footnotes required by accounting
principles generally accepted in the United States for complete financial statements. Certain
amounts for 2005 have been reclassified to conform to 2006 presentations. |
|
|
|
For further information, refer to the consolidated financial statements and footnotes thereto
included in the Companys Annual Report on Form 10-K for the year ended December 31, 2005. |
|
2 |
|
Effective February 4, 2006, the Company acquired a 51 percent ownership position in Cooper
Chengshan (Shandong) Passenger Tire Co. Ltd. and Cooper Chengshan (Shandong) Tire Company,
Ltd. (Cooper-Chengshan). The new companies, which were formed upon governmental approval
of the transaction, together were known as Shandong Chengshan Tire Company, Ltd. (Chengshan)
of Shandong, China. The two companies were formed by transferring specified assets and
obligations to newly formed entities and the Company acquired a 51 percent interest in each
thereafter. Certain inventories and accounts receivable were not transferred to the newly
formed entities and cash was provided by Chengshan to achieve the contractually required net
value of the Cooper-Chengshan companies. Following formation of the companies, working
capital increases consumed cash as accounts receivable and inventory balances grew to
operating levels. The Company also acquired a 25 percent
ownership position in the steel cord factory
which is located adjacent to the tire manufacturing facility in Rongchen City, Shandong,
China. |
|
|
|
The purchase price of the acquisition is approximately $79,717 which includes $73,317 for the 51
percent ownership position in Cooper-Chengshan and $6,400 for the 25 percent position in the steel cord
factory. The Company has paid $42,981 (net of cash acquired of $18,815) and an additional
$17,921 is due upon the signing of the share pledge agreement providing collateral against
unknown liabilities. Debt of $61,750 was also transferred to the newly formed Cooper-Chengshan
entities. The Company and Chengshan are working together to effect the transfer of certain
additional debt from Chengshan to the newly formed entities due to favorable interest rate
provisions on such debt. However, debt issuer approvals must be obtained to do so and these
actions were not complete at September 30, 2006. Accordingly, the newly formed entities reflect
an obligation of $35,739 to Chengshan at September 30, 2006. Should it be determined that debt
cannot be transferred at the favorable rates, the entities will fund their obligations to
Chengshan by issuing new debt. |
|
|
|
Cooper-Chengshan manufactures car and light truck radial tires as well as radial and bias medium
truck tires primarily under the brand names of Chengshan and Austone. |
|
|
|
The Cooper-Chengshan acquisition is being accounted for as a purchase transaction. The total
purchase price has preliminarily been allocated to the tangible and identifiable intangible
assets and liabilities based on estimates of their respective fair values at February 4, 2006.
Adjustments to this preliminary allocation will be made when identifiable tangible and
intangible asset valuations have been completed. The excess purchase price over the estimated
fair value of the net assets acquired is allocated to goodwill. The operating results of
Cooper-Chengshan have been included in the consolidated financial statements of the Company
since the date of acquisition. |
6
|
|
The purchase price for the 51 percent interest in Cooper-Chengshan and the preliminary
allocation at September 30, 2006, are as follows: |
|
|
|
|
|
Assets |
|
|
|
|
Cash |
|
$ |
18,815 |
|
Accounts receivable |
|
|
24,243 |
|
Inventory |
|
|
32,672 |
|
Other current assets |
|
|
1,012 |
|
Property, plant & equipment |
|
|
171,283 |
|
Goodwill |
|
|
12,534 |
|
Intangible and other assets |
|
|
15,906 |
|
|
|
|
|
|
Liabilities |
|
|
|
|
Payable to Chengshan |
|
|
(35,739 |
) |
Accounts payable |
|
|
(57,246 |
) |
Accrued liabilities |
|
|
(10,767 |
) |
Minority interest |
|
|
(37,646 |
) |
Debt |
|
|
(61,750 |
) |
|
|
|
|
|
|
|
|
|
|
|
$ |
73,317 |
|
|
|
|
|
The acquisition does not meet the thresholds for a significant acquisition and therefore no
pro forma financial information is presented.
3. |
|
The following table details information on the Companys operating segments. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30 |
|
|
Nine months ended September 30 |
|
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
508,756 |
|
|
$ |
551,681 |
|
|
$ |
1,430,484 |
|
|
$ |
1,510,980 |
|
International Tire |
|
|
76,539 |
|
|
|
192,659 |
|
|
|
238,869 |
|
|
|
503,636 |
|
Eliminations |
|
|
(27,500 |
) |
|
|
(28,545 |
) |
|
|
(86,571 |
) |
|
|
(77,454 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
557,795 |
|
|
$ |
715,795 |
|
|
$ |
1,582,782 |
|
|
$ |
1,937,162 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
16,278 |
|
|
$ |
(3,285 |
) |
|
$ |
24,060 |
|
|
$ |
(39,092 |
) |
International Tire |
|
|
67 |
|
|
|
3,137 |
|
|
|
2,784 |
|
|
|
14,262 |
|
Eliminations |
|
|
(114 |
) |
|
|
1,673 |
|
|
|
(692 |
) |
|
|
(681 |
) |
Unallocated corporate charges |
|
|
(2,159 |
) |
|
|
(8,846 |
) |
|
|
(5,786 |
) |
|
|
(12,041 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
14,072 |
|
|
|
(7,321 |
) |
|
|
20,366 |
|
|
|
(37,552 |
) |
Interest expense |
|
|
13,545 |
|
|
|
12,964 |
|
|
|
41,475 |
|
|
|
35,361 |
|
Interest income |
|
|
(3,857 |
) |
|
|
(2,064 |
) |
|
|
(13,991 |
) |
|
|
(7,132 |
) |
Debt extinguishment |
|
|
1,328 |
|
|
|
|
|
|
|
10,403 |
|
|
|
(77 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,286 |
) |
Other net |
|
|
1,296 |
|
|
|
(1,704 |
) |
|
|
(238 |
) |
|
|
(1,574 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes |
|
$ |
1,760 |
|
|
$ |
(16,517 |
) |
|
$ |
(17,283 |
) |
|
$ |
(59,844 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
4. |
|
As of January 1, 2006, the Company adopted Statement of Financial Accounting Standards
(SFAS) No. 123(R), Share-Based Payment, which is a revision of SFAS No. 123 and supersedes
APB Opinion No. 25, |
7
|
|
Accounting for Stock Issued to Employees, and amends SFAS No. 95,
Statement of Cash Flows. The Company adopted SFAS No. 123 (R) using the modified
prospective method of transition. Accordingly, prior periods have not been restated. In
accordance with the adoption of SFAS No. 123 (R), the Companys pre-tax income from continuing
operations for the nine months ended September 30, 2006 was not materially affected as vesting
of all unvested options was accelerated in 2005. |
|
|
|
Prior to the adoption of SFAS No. 123 (R), the Company presented all benefits of its tax
deductions resulting from the exercise of share-based compensation as operating cash flows in
its Statement of Cash Flows. SFAS No. 123(R) requires the benefits of tax deductions in excess
of the compensation cost recognized for those options (excess tax benefits) to be classified as
financing cash flows. For the nine months ended September 30, 2006, the Company recognized $6
of excess tax benefits as a financing cash inflow. |
|
|
|
The fair value of option grants was estimated at the date of grant using a Black-Scholes option
pricing model with the following weighted-average assumptions: |
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2006 |
Risk-free interest rate |
|
|
3.5 |
% |
|
|
4.6 |
% |
Dividend yield |
|
|
1.9 |
% |
|
|
2.9 |
% |
Expected volatility of the
Companys common stock |
|
|
0.240 |
|
|
|
0.350 |
|
Expected life in years |
|
|
6.8 |
|
|
|
6.8 |
|
The weighted-average fair value of options granted in 2005 and 2006 was $5.26 and $4.55,
respectively. The estimated fair value of options is amortized to expense over the options
vesting period. As a result of action taken by the Compensation Committee of the Company in
November 2005 to accelerate the vesting of employee stock options, there were no unvested
employee stock options at December 31, 2005. In the third quarter of 2006, the Company recorded
$59 of stock compensation expense associated with the 2006 stock option awards and has recorded
$228 of stock compensation associated with these awards for the nine months ended September 30,
2006. The table below presents the pro forma disclosures made in 2005:
|
|
|
|
|
|
|
|
|
|
|
Three months |
|
|
Nine months |
|
|
|
Ended September 30 |
|
|
Ended September 30 |
|
|
|
2005 |
|
|
2005 |
|
Loss from continuing
operations as reported |
|
$ |
(1,075 |
) |
|
$ |
(8,537 |
) |
Deduct: Total stock-based
employee compensation
expense determined under the
fair value based method for
all awards, net of related tax
effects |
|
|
(469 |
) |
|
|
(1,293 |
) |
|
|
|
|
|
|
|
Pro forma loss |
|
$ |
(1,544 |
) |
|
$ |
(9,830 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted loss per share
from continuing operations: |
|
|
|
|
|
|
|
|
Reported |
|
$ |
(0.02 |
) |
|
$ |
(0.13 |
) |
Pro forma |
|
|
(0.03 |
) |
|
|
(0.15 |
) |
Summarized information for activity in the Companys plans for the nine months ended September
30, 2006 is presented in the table below:
8
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
|
|
Average |
|
|
|
|
Number of |
|
Exercise |
|
Available |
|
|
Shares |
|
Price |
|
For Grant |
January 1, 2006 |
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding |
|
|
3,661,119 |
|
|
$ |
17.78 |
|
|
|
|
|
Exercisable |
|
|
3,661,119 |
|
|
|
17.78 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Granted |
|
|
451,438 |
|
|
|
14.35 |
|
|
|
|
|
Exercised |
|
|
(8,589 |
) |
|
|
13.47 |
|
|
|
|
|
Expired |
|
|
(25,122 |
) |
|
|
18.70 |
|
|
|
|
|
Cancelled |
|
|
(982,579 |
) |
|
|
16.98 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30, 2006 |
|
|
|
|
|
|
|
|
|
|
5,425,347 |
|
Outstanding |
|
|
3,096,267 |
|
|
|
17.78 |
|
|
|
|
|
Exercisable |
|
|
2,730,581 |
|
|
|
18.24 |
|
|
|
|
|
The weighted average remaining contractual life of options outstanding at September 30, 2006 is
5.5 years.
Segregated disclosure of options outstanding at September 30, 2006 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Range of Exercise Prices |
|
|
Less than or |
|
Greater than $14.75 and |
|
Greater than or |
|
|
equal to $ 14.75 |
|
less than $19.80 |
|
equal to $ 19.80 |
Options outstanding |
|
|
1,148,421 |
|
|
|
800,967 |
|
|
|
1,146,879 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average
exercise price |
|
$ |
14.01 |
|
|
$ |
17.98 |
|
|
$ |
21.43 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Remaining contractual life |
|
|
6.5 |
|
|
|
6.5 |
|
|
|
3.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options exercisable |
|
|
786,235 |
|
|
|
797,467 |
|
|
|
1,146,879 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average
exercise price |
|
$ |
13.86 |
|
|
$ |
17.99 |
|
|
$ |
21.43 |
|
With the adoption of SFAS No. 123(R), the Company has recognized compensation expense associated
with restricted stock units granted in 2006 based on the earlier of the vesting date or the date
when the employee becomes eligible to retire. For the nine months ended September 30, 2006, the
Company has recognized $800 in compensation expense associated with restricted stock units and
stock awards. For the nine months ended September 30, 2005, the Company recognized $180 in
compensation expense associated with stock awards.
The following table provides details of the restricted stock unit activity for the nine months
ended September 30, 2006:
9
|
|
|
|
|
Restricted stock units outstanding at January 1, 2006 |
|
|
141,688 |
|
|
|
|
|
|
Restricted stock units granted |
|
|
69,636 |
|
Accrued dividend equivalents |
|
|
4,474 |
|
Restricted stock units settled |
|
|
(76,525 |
) |
|
|
|
|
|
|
|
|
|
Restricted stock units outstanding at September 30, 2006 |
|
|
139,273 |
|
|
|
|
|
5. |
|
In May of 2006, the Company announced the planned closure of its manufacturing facility in
Athens, Georgia with a current estimated cost of between $10,000 and $11,000. The Company
approved the manufacturing plant closure because this plants production can be absorbed by
other Company facilities. The facility was closed early in the third quarter. During the
first nine months of 2006, restructuring costs of $9,612 were recorded. The assets of the
facility were written down to fair value resulting in a charge of $7,339. Severance costs
totaling $1,522 were recorded and payments totaling $539 have been made resulting in an
accrued severance balance at September 30, 2006 of $983. Additional employee-related
severance costs of $245 were recorded, including a pension charge of $150. Employee
relocation costs of $86 have been incurred. Equipment relocation and closure costs of $420
have been recorded to date. The assets of the facility, with a fair value of $2,274, are
considered as held for sale and are included on the Other current assets line of the
Companys Condensed Consolidated Balance Sheets. |
|
|
|
During the third quarter, the Company recorded $1,315 in restructuring costs associated with a
management reorganization in Cooper Tire Europe. This initiative, with a total cost of approximately
$1,456, was undertaken to
reduce the European cost base to compensate for raw material cost increases in an increasingly
competitive European market. Approximately 52 employees were impacted by this initiative.
Severance payments of $1,088 were paid during the quarter and at September 30, 2006 the
restructuring accrual has a balance of $227. The remaining restructuring expense will be
recorded in the fourth quarter. |
|
|
|
In September, the Company announced its plans to reconfigure its tire manufacturing facility in
Texarkana, Arkansas so that its production levels can flex to meet tire demand. This
reconfiguration is expected to result in a workforce reduction of approximately 500 people.
This reduction is expected to be accomplished through attrition and layoffs. Certain equipment
in the facility will be relocated to meet the flexible production requirements. The Company has
set mid-second quarter of 2007 as the targeted completion date for this plant reconfiguration.
The cost of this initiative is estimated to range from $9,000 and $15,500. This amount
consists of equipment relocation and associated costs of between $5,000 and $9,000 and
personnel related costs of between $4,000 and $6,500. No costs have been incurred or accrued
for this initiative as of September 30, 2006. |
|
6. |
|
The following table discloses the amount of net periodic benefit costs for the
three-month and nine-month periods ended September 30, 2005 and 2006 for the Companys
defined benefit plans and other postretirement benefits relating to continuing operations: |
10
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Benefits |
|
|
|
Three months ended September 30 |
|
|
Nine months ended September 30 |
|
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
Components of net periodic
benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
5,207 |
|
|
$ |
5,658 |
|
|
$ |
15,774 |
|
|
$ |
16,872 |
|
Interest cost |
|
|
13,740 |
|
|
|
14,337 |
|
|
|
41,456 |
|
|
|
42,655 |
|
Expected return on plan assets |
|
|
(17,764 |
) |
|
|
(18,583 |
) |
|
|
(53,335 |
) |
|
|
(55,361 |
) |
Amortization of transition obligation |
|
|
(7 |
) |
|
|
|
|
|
|
(22 |
) |
|
|
|
|
Amortization of prior service cost |
|
|
384 |
|
|
|
122 |
|
|
|
1,070 |
|
|
|
358 |
|
Recognized actuarial loss |
|
|
4,017 |
|
|
|
4,720 |
|
|
|
12,129 |
|
|
|
14,113 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
5,577 |
|
|
$ |
6,254 |
|
|
$ |
17,072 |
|
|
$ |
18,637 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Postretirement Benefits |
|
|
|
Three months ended September 30 |
|
|
Nine months ended September 30 |
|
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
Components of net periodic
benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
1,362 |
|
|
$ |
1,431 |
|
|
$ |
4,111 |
|
|
$ |
4,294 |
|
Interest cost |
|
|
3,923 |
|
|
|
3,902 |
|
|
|
11,783 |
|
|
|
11,704 |
|
Amortization of prior service cost |
|
|
(55 |
) |
|
|
(77 |
) |
|
|
(165 |
) |
|
|
(231 |
) |
Recognized actuarial loss |
|
|
916 |
|
|
|
876 |
|
|
|
2,763 |
|
|
|
2,630 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
6,146 |
|
|
$ |
6,132 |
|
|
$ |
18,492 |
|
|
$ |
18,397 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7. |
|
On an annual basis, disclosure of comprehensive income (loss) is incorporated into the
Statement of Shareholders Equity. This statement is not presented on a quarterly basis.
Comprehensive income includes net income and components of other comprehensive income, such as
foreign currency translation adjustments, unrealized gains or losses on certain marketable
securities and derivative instruments and minimum pension liability adjustments. |
|
|
|
The Companys comprehensive income is as follows: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30 |
|
|
Nine months ended September 30 |
|
|
|
2005 |
|
|
2006 |
|
|
2005 |
|
|
2006 |
|
Loss from continuing operations |
|
$ |
(1,075 |
) |
|
$ |
(24,878 |
) |
|
$ |
(8,537 |
) |
|
$ |
(53,267 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Currency translation adjustments |
|
|
(2,070 |
) |
|
|
4,251 |
|
|
|
(8,645 |
) |
|
|
11,061 |
|
Unrealized net gains (losses) on derivative
instruments |
|
|
(2,498 |
) |
|
|
1,684 |
|
|
|
3,559 |
|
|
|
(367 |
) |
Minimum pension liability |
|
|
721 |
|
|
|
(751 |
) |
|
|
2,677 |
|
|
|
(2,388 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss from
continuing operations |
|
$ |
(4,922 |
) |
|
$ |
(19,694 |
) |
|
$ |
(10,946 |
) |
|
$ |
(44,961 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
8. |
|
During the first quarter of 2006, the Company revised the estimate of its liability for a
previously announced tire recall. The extent of the Companys liability associated with the
subject tires in the quarter ended March 31, 2006 decreased and $2,100 of the recall provision
was reversed and recorded as a reduction of cost of goods sold. |
11
9. |
|
When the Company acquired its ownership interest in Cooper-Chengshan, it established a
severance accrual of $3,957 for approximately 429 employees who were to be terminated within
one year. At September 30, 2006, all of the employees have been terminated and the payment
amount is now reflected as a payable to Chengshan Group. |
10. |
|
The Company provides for the estimated cost of product warranties at the time revenue is
recognized based primarily on historical return rates, estimates of the eligible tire
population, and the value of tires to be replaced. The following table summarizes the
activity in the Companys product warranty liabilities since December 31, 2005: |
|
|
|
|
|
Reserve at December 31, 2005 |
|
$ |
9,064 |
|
Acquisition of Cooper-Chengshan |
|
|
6,810 |
|
Additions |
|
|
11,256 |
|
Payments |
|
|
(9,762 |
) |
|
|
|
|
Reserve at September 30, 2006 |
|
$ |
17,368 |
|
|
|
|
|
11. |
|
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective
tires manufactured by the Company. Litigation of this type has increased significantly
throughout the tire industry following the Firestone tire recall announced in 2000. |
|
|
|
The Company accrues costs for products liability at the time a loss is probable and the amount
of loss can be estimated. The Company believes the probability of loss can be established and
the amount of loss can be estimated only after certain minimum information is available,
including verification that Company-produced products were involved in the incident giving rise
to the claim, the condition of the product purported to be involved in the claim, the nature of
the incident giving rise to the claim, and the extent of the purported injury or damages. In
cases where such information is known, each products liability claim is evaluated based on its
specific facts and circumstances. A judgment is then made, taking into account the views of
counsel and other relevant factors, to determine the requirement for establishment or revision
of an accrual for any
potential liability. In most cases, the liability cannot be determined with precision until the
claim is resolved. Pursuant to applicable accounting rules, the Company accrues the minimum
liability for each known claim when the estimated outcome is a range of possible loss and no one
amount within that range is more likely than another. No specific accrual is made for
individual unasserted claims or for asserted claims where the minimum information needed to
evaluate the probability of a liability is not yet known. However, an accrual for such claims
based, in part, on managements expectations for future litigation activity is maintained.
Because of the speculative nature of litigation in the United States, the Company does not
believe a meaningful aggregate range of potential loss for asserted and unasserted claims can be
determined. The total cost of resolution of such claims, or increase in reserves resulting from
greater knowledge of specific facts and circumstances related to such claims, could have a
greater impact on the consolidated results of operations and financial position of the Company
in future periods and, in some periods, could be material. |
|
|
|
The Companys exposure for each claim occurring prior to April 1, 2003 is limited by the
coverage provided by its excess liability insurance program. The program for that period
includes a relatively low per claim retention and a policy year aggregate retention limit on
claims arising from occurrences which took place during a particular policy year. Effective
April 1, 2003, the Company established a new excess liability insurance program. The new
program covers the Companys products liability claims occurring on or after April 1, 2003 and
is occurrence-based insurance coverage which includes an increased per claim retention limit,
increased policy limits, and the establishment of a captive insurance company. For the policy
years ending March 31, 2006 and 2007, the total per claim retention limit is $25,000. |
|
|
|
The products liability expense reported by the Company includes amortization of insurance
premium costs, adjustments to settlement reserves, and legal costs incurred in defending claims
against the Company offset |
12
|
|
by recoveries of legal fees. Legal costs are expensed as incurred
and products liability insurance premiums are amortized over coverage periods. The Company is
entitled to reimbursement, under certain insurance contracts in place for periods ending prior
to April 1, 2003, of legal fees expensed in prior periods based on events occurring in those
periods. |
|
|
|
For the three month periods ended September 30, 2005 and 2006, products liability costs
increased $2,201 over the same period of 2005 to $19,462 before the
impact of recoveries of legal fees which were $3,498 and $780 in
the periods ended September 30, 2005 and 2006, respectively. For the nine-month
period, products liability expense increased $4,561 to $54,735 over
the same period in 2005 before the impact of recoveries of legal fees
which were $6,805 and $3,663, respectively. Policies
applicable to claims occurring on April 1, 2003 and thereafter do not provide for recovery of
legal fees. |
|
12. |
|
The Companys accrued liabilities due within one year are: |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
September 30, |
|
|
|
2005 |
|
|
2006 |
|
Payroll |
|
$ |
23,181 |
|
|
$ |
30,128 |
|
Products liability |
|
|
16,690 |
|
|
|
16,560 |
|
Other |
|
|
59,788 |
|
|
|
116,295 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
99,659 |
|
|
$ |
162,983 |
|
|
|
|
|
|
|
|
13. |
|
The Company issued $15,000 in long-term debt to Chengshan in March 2006. This debt is due in
three years and has an interest rate of 5.58 percent. Also during the first quarter, the
Company repurchased $3,000 of its long-term debt due in 2019 and $1,000 of its long-term debt
due in 2027. In the third quarter, The Company issued $10,200 in long-term debt to a Chinese
financial institution, bearing a weighted average interest rate of 5.3 percent and payable in
3 years. |
|
|
|
During the nine-month period ended September 30, 2006, the Company issued $47,600 in short-term
notes to various financial institutions in China in the normal course of business operations. |
|
14. |
|
The Companys other assets are: |
|
|
|
|
|
|
|
|
|
|
|
December 31, |
|
|
September 30, |
|
|
|
2005 |
|
|
2006 |
|
Pension funding in excess of amounts expensed |
|
$ |
167,027 |
|
|
$ |
165,841 |
|
Investment in Kumho Tire Co., Inc. |
|
|
107,961 |
|
|
|
107,961 |
|
Other |
|
|
30,510 |
|
|
|
42,067 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
305,498 |
|
|
$ |
315,869 |
|
|
|
|
|
|
|
|
15. |
|
For the quarter ended September 30, 2006, the Company recorded an income tax expense of
$6,878, including discrete items. This expense includes a tax benefit of $8,230 on a loss
before taxes from continuing operations of $16,517. Discrete items in the quarter include the
recording of a $19,300 valuation allowance partially offset by $4,192 resulting primarily from
changes in the Companys estimates of tax credits and deductible items. For the nine months
ended September 30, 2006, the Company recorded an income tax benefit of $11,530, including
discrete items. This includes a tax benefit of $27,818 on a loss before taxes from continuing
operations of $59,844. For the nine month period ending September 30, 2006, discrete items
total $16,288. Comparable amounts for the quarter and year to date periods in 2005 were an
income tax expense of $2,846 on earnings before taxes of $1,771 and an income tax benefit of
$8,732 on a loss before taxes of $17,269. Taxes were calculated utilizing anticipated
effective tax rates by jurisdiction |
13
forecasted for the full year. The Company will adopt FASB
No.109 Interpretation No. 48, Accounting for Uncertainty in Income Taxes, for years
beginning after December 15, 2006. The Company has not yet determined the impact, if any,
resulting from the adoption of FIN 48.
A valuation allowance is required to be recorded pursuant to FAS No. 109, Accounting for Income
Taxes, when, based upon an assessment which is largely dependent upon objectively verifiable
evidence including recent operating loss history, expected reversal of existing deferred tax
liabilities and tax loss carry back capacity, it is more likely than not that some portion of
the deferred tax assets will not be realized. Deferred tax assets and liabilities are
determined separately for each taxing jurisdiction in which the Company conducts its operations
or otherwise generates taxable income or losses. In the United States, the Company has recorded
significant deferred tax assets, the largest of which relate to products liability, pension and
other post retirement benefit obligations. These deferred tax assets are partially offset by
deferred tax liabilities, the most significant of which relate to the prepaid pension asset and
accelerated depreciation. Based upon this assessment, the Company recorded a $19,300 valuation
allowance for the portion of U.S. deferred tax assets exceeding deferred tax liabilities and the
loss carry back capacity. The Company intends to evaluate the realizability of deferred tax
assets on a quarterly basis.
16. |
|
During the third quarter of 2006, the Company paid $6,797 in severance and benefits to Thomas
A. Dattilo, the former chairman, president and chief executive officer of the Company, pursuant to
the terms of his Employment Agreement which was filed as Exhibit (10) (ii) to the Companys Form
10-K for the year ended December 31, 2001 and the First Amendment which was filed as Exhibit
(10) to the Companys Form 10-Q for the quarter ended June 30, 2003. An additional payment of
$585 will be paid to Mr. Dattilo in February 2007. Expense of $5,069 was recorded in the third
quarter in conjunction with this distribution relating to the severance component of the
payments. The Company had previously accrued $2,313 under existing benefit programs. This
additional expense appears as a component of Selling, general and administrative expense in the
Condensed Consolidated Statements of Income and within Unallocated corporate charges as
presented in the operating segment footnote. Mr. Dattilos August 2, 2006 resignation was
deemed by the Board of Directors to be an involuntary termination without cause. |
17. |
|
On August 3, 2006, Moodys Investors Service lowered the Companys senior unsecured debt
rating from Ba3 to B2. Also on August 4, 2006, Standard & Poors lowered the Companys
long-term corporate credit, senior unsecured debt and senior unsecured shelf registration
ratings from BB to B+. The Company believes it will continue to have access to the credit
markets, albeit at higher borrowing costs than in the past. |
18. |
|
During the third quarter the Company recorded a liability of $1,030 for the separation of a
Cooper-Standard executive covered by a change control agreement related to the sale of
Cooper-Standard. The related charge is shown in discontinued operations in the statement of
operations. An additional liability of $1,000 was recorded to establish a reserve for a
legal matter involving Cooper-Standard. Additional expenses associated with discontinued
operations of $78 were also recorded. During the quarter, $1,993 of tax reserves were
released due to a change in the Companys estimate of its liability related to non-U.S. tax
audits. |
19. |
|
On September 29, 2006, the Financial Accounting Standards Board issued Statement of Financial
Accounting Standards No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans (SFAS 158). This Statement requires an employer to recognize the
funded status of defined benefit postretirement plans as assets or liabilities in the
statement of financial position and to recognize changes in that funded status in the year in
which the changes occur through comprehensive income. The Statement requires an employer with
publicly traded equity securities to initially recognize the funded status of a defined
benefit postretirement plan and to provide the required disclosures as of the end of the
fiscal year ending after December 15, 2006. The Company will present the required information
in its financial statements for the year ending December 31, 2006 based on actuarial
measurements as of that date.
While the December 31, 2006 measurements are not presently
determinable, the adjustments required by the accounting change will
be material to the Companys consolidated balance sheet and
will, among other things, significantly increase the Cumulative
other comprehensive loss component of shareholders equity
thereby reducing reported shareholders equity.
|
|
|
|
Upon adoption of this standard, the Company will be required to write off any prepaid pension
assets and the minimum pension liability of its United States pension plans along with the
related deferred tax amounts through equity. In their place the Company will record a liability
and related deferred tax amounts for its unfunded pension and other postretirement benefit
obligations through equity. It is likely that an additional valuation allowance would be
required in the case of a U. S. deferred tax asset since it is more likely than not |
14
that any
additional U. S. deferred tax asset will not be realized. This valuation allowance would be
reflected in the adjustment to equity resulting from adoption of SFAS 158 and will not result in
an adjustment to net income in 2006.
20. |
|
On August 30 the Company established an accounts receivable securitization facility of up to
$175,000. Pursuant to the terms of the facility, the Company sells certain of its domestic
trade receivables on a continuous basis to its wholly-owned, bankruptcy-remote subsidiary,
Cooper Receivables LLC (CRLLC). In turn, CRLLC may sell from time-to-time an undivided
ownership interest in the purchased trade receivables, without recourse, to a PNC Bank
administered, asset-backed commercial paper conduit. The facility expires in August 2009.
At September 30, 2006, no ownership interests in the purchased trade receivables have been
sold to the bank conduit. |
|
|
|
Under the provisions of SFAS No. 140, Accounting for Transfers and Servicing of Financial
Assets and Extinguishments of Liabilities, the ownership interest in the trade receivables sold
to the bank conduit will be recorded as legal transfers without recourse, with those accounts
receivable removed from the consolidated balance sheet. The Company continues to service any
sold trade receivables for the financial institution at market rates; accordingly, no servicing
asset or liability will be recognized. |
Item 2. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
This Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A)
presents information related to the consolidated results of operations of the Company, a discussion
of the past results and future outlook of each of the Companys segments, and information
concerning both the liquidity and capital resources of the Company. An important qualification
regarding the forward-looking statements made in this discussion is then presented.
15
Consolidated Results of Operations
(Dollar amounts in millions except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30 |
|
|
Nine months ended September 30 |
|
|
|
2005 |
|
|
Change |
|
|
2006 |
|
|
2005 |
|
|
Change |
|
|
2006 |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
508.8 |
|
|
|
8.4 |
% |
|
$ |
551.7 |
|
|
$ |
1,430.5 |
|
|
|
5.6 |
% |
|
$ |
1,511.0 |
|
International Tire |
|
|
76.5 |
|
|
|
151.9 |
% |
|
|
192.7 |
|
|
|
238.9 |
|
|
|
110.8 |
% |
|
|
503.6 |
|
Eliminations |
|
|
(27.5 |
) |
|
|
|
|
|
|
(28.6 |
) |
|
|
(86.6 |
) |
|
|
|
|
|
|
(77.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
557.8 |
|
|
|
28.3 |
% |
|
$ |
715.8 |
|
|
$ |
1,582.8 |
|
|
|
22.4 |
% |
|
$ |
1,937.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
16.3 |
|
|
|
n/m |
|
|
$ |
(3.3 |
) |
|
$ |
24.1 |
|
|
|
n/m |
|
|
$ |
(39.1 |
) |
International Tire |
|
|
0.1 |
|
|
|
n/m |
|
|
|
3.1 |
|
|
|
2.8 |
|
|
|
n/m |
|
|
|
14.3 |
|
Unallocated corporate charges
and eliminations |
|
|
(2.3 |
) |
|
|
|
|
|
|
(7.1 |
) |
|
|
(6.5 |
) |
|
|
|
|
|
|
(12.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
14.1 |
|
|
|
n/m |
|
|
|
(7.3 |
) |
|
|
20.4 |
|
|
|
n/m |
|
|
|
(37.6 |
) |
Interest expense |
|
|
13.6 |
|
|
|
-4.4 |
% |
|
|
13.0 |
|
|
|
41.5 |
|
|
|
-14.9 |
% |
|
|
35.3 |
|
Debt extinguishment costs |
|
|
1.3 |
|
|
|
|
|
|
|
|
|
|
|
10.4 |
|
|
|
|
|
|
|
(0.1 |
) |
Interest income |
|
|
(3.8 |
) |
|
|
-44.7 |
% |
|
|
(2.1 |
) |
|
|
(14.0 |
) |
|
|
-49.3 |
% |
|
|
(7.1 |
) |
Dividend from unconsolidated subsidiary |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4.3 |
) |
Other net |
|
|
1.3 |
|
|
|
n/m |
|
|
|
(1.7 |
) |
|
|
(0.2 |
) |
|
|
n/m |
|
|
|
(1.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes |
|
|
1.7 |
|
|
|
|
|
|
|
(16.5 |
) |
|
|
(17.3 |
) |
|
|
|
|
|
|
(59.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income tax benefit (expense) |
|
|
(2.8 |
) |
|
|
|
|
|
|
(6.9 |
) |
|
|
8.7 |
|
|
|
|
|
|
|
11.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before minority interests |
|
|
(1.1 |
) |
|
|
|
|
|
|
(23.4 |
) |
|
|
(8.6 |
) |
|
|
|
|
|
|
(48.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minority interests |
|
|
|
|
|
|
|
|
|
|
(1.5 |
) |
|
|
|
|
|
|
|
|
|
|
(5.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations |
|
$ |
(1.1 |
) |
|
|
|
|
|
$ |
(24.9 |
) |
|
$ |
(8.6 |
) |
|
|
|
|
|
$ |
(53.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic loss per share |
|
$ |
(0.02 |
) |
|
|
|
|
|
$ |
(0.41 |
) |
|
$ |
(0.13 |
) |
|
|
|
|
|
$ |
(0.87 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted loss per share |
|
$ |
(0.02 |
) |
|
|
|
|
|
$ |
(0.41 |
) |
|
$ |
(0.13 |
) |
|
|
|
|
|
$ |
(0.87 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated net sales for the three-month period ended September 30, 2006 were $158.0 million
higher than for the comparable period one year ago. The acquisition of Cooper-Chengshan in
February 2006 added $107.5 million in net sales for the third quarter of 2006. The remainder of the
increase in net sales for the third quarter of 2006 compared to the third quarter of 2005 was the
result of improved net pricing and product mix. Operating profit in the third quarter of 2006
decreased by $21.4 million from the operating profit reported for the third quarter of 2005. A
further discussion of third quarter operating profit is included in the segment portion of this
MD&A.
Consolidated net sales for the nine-month period ended September 30, 2006 were $354.4 million
higher than for the comparable period one year ago. The acquisition of Cooper-Chengshan in
February 2006 added $265.5 million in net sales for the first nine months of 2006. The remainder of
the increase in net sales for the nine months ended September 30, 2006 compared to the nine months
ended September 30, 2005 was the result of improved net pricing and product mix. Operating profit
in the first nine months of 2006 decreased by $58.0 million from the operating profit reported for
the first nine months of 2005. A further discussion of operating profit for the first nine months
is included in the segment portion of this MD&A.
The Company continued to experience significant increases in the costs of certain of its principal
raw materials during the third quarter and the first nine months of 2006 compared with the levels
experienced during the comparable periods of 2005. The principal raw materials for the Company
include synthetic rubber, carbon black, natural rubber, chemicals and reinforcement components. A
significant portion of the Companys raw materials are crude oil-based, a commodity which continued
to set new price ceilings during the third quarter of 2006. The increases in the cost of natural
rubber and petroleum based materials were the most significant drivers of higher raw material costs
during the third quarter of 2006, which were up about $31.1 million from the third
16
quarter of 2005,
and for the nine-month period ended September 30, 2006, which were up $90.8 million from the
comparable period in 2005. The pricing volatility in these commodities contributed to the
difficulty in managing the costs of related raw materials. The increased price of crude oil and the
growing global demand for its derivative products is contributing to the cost increases being
experienced for raw materials used by the Company. Natural rubber peaked at all time price highs
during the third quarter of 2006.
The Company manages the procurement of its raw materials to assure supply and to obtain the most
favorable pricing. For natural rubber and natural gas, procurement is managed by buying forward of
production requirements and by buying in the spot market. For other principal materials,
procurement arrangements include supply agreements that may contain formula-based pricing based on
commodity indices, multi-year agreements, or spot purchases contracts. These arrangements provide
quantities needed to satisfy normal manufacturing demands.
Selling, general, and administrative expenses were $56.1 million in the third quarter of 2006 (7.8
percent of net sales) and $41.6 million in the third quarter of 2005 (7.5 percent of net sales).
The addition of the Chinese operations and the expense associated with the severance component of
payments made to the former chairman, president and chief executive officer of the Company
accounted for this increase. For the nine-month period ended September 30, 2006, selling, general
and administrative expenses were $151.0 million (7.8 percent of net sales) compared to $121.9
million (7.7 percent of net sales) for the comparable period of 2005. This increase was due to the
same reasons cited for the quarter increase and higher advertising costs in the North American Tire
segment.
During the second quarter of 2006, the Company announced the planned closure of its manufacturing
facility in Athens, Georgia. This manufacturing facility produced retread products and some racing
tires for the Company. This facilitys production will be transferred to other plants. In the third
quarter, the Company recorded $1.4 million of restructuring costs in connection with the planned
closure of this facility. For the nine-month period ended September 30, 2006, the Company has
recorded $9.6 million of restructuring costs. The majority of the restructuring costs represented
one-time employee-related costs and asset write-offs.
During the third quarter, the Company recorded $1.3 million in restructuring costs associated with
a management reorganization in Cooper Tire Europe. The restructuring
costs represented one-time employee-related costs.
Interest expense decreased $0.6 million in the third quarter of 2006 from the third quarter of
2005. For the first nine months of 2006, interest expense decreased $6.1 million compared to the
same period in 2005. The decrease for the quarter and nine months was the result of the debt
repurchased during 2005 and in the first quarter of 2006.
The Company incurred $1.3 million and $10.4 million in costs associated with the repurchase of a
portion of its long-term debt during the third quarter and first nine months of 2005.
Interest income decreased $1.8 million and $6.9 million in the third quarter and first nine months
of 2006, respectively, from comparable periods of 2005 as a result of lower cash levels in 2006
than in 2005.
During the first nine months of 2006, the Company recorded dividend income from its investment in
the Kumho Tire Co., Inc. A dividend of approximately $.57 per share was declared to shareholders
of record on March 17, 2006. The Company owns the equivalent of 7,500,000 shares and recorded $4.3
million of dividend income.
Other net increased by $1.3 million in the first nine months of 2006 compared to 2005 as a result
of foreign currency gains being recorded in 2006 compared to losses in 2005.
For the quarter ended September 30, 2006, the Company recorded an income tax expense of $6.9
million, including discrete items. This expense includes a tax benefit of $8.2 million on a loss
before taxes from continuing operations of $16.5 million. Discrete items in the quarter include
the recording of a $19.3 million valuation allowance partially offset by $4.2 million resulting
primarily from changes in the Companys estimates of tax credits and deductible items. For the nine
months ended September 30, 2006, the Company recorded an
17
income tax benefit of $11.5 million,
including discrete items. This includes a tax benefit of $27.8 million on a loss before taxes from
continuing operations of $59.8 million. For the nine month period ending September 30, 2006,
discrete items total $16.3 million. Comparable amounts for the quarter and year to date periods in
2005 were an income tax expense of $2.8 million on earnings before taxes of $1.8 million and an
income tax benefit of $8.7 million on a loss before taxes of $17.3 million. Taxes were calculated
utilizing anticipated effective tax rates by jurisdiction forecasted for the full year. The
Company will adopt FASB No.109 Interpretation No. 48, Accounting for Uncertainty in Income Taxes,
for years beginning after December 15, 2006. The Company has not yet determined the impact, if
any, resulting from the adoption of FIN 48.
A valuation allowance is required to be recorded pursuant to FAS No. 109, Accounting for Income
Taxes, when, based upon an assessment which is largely dependent upon objectively verifiable
evidence including recent operating loss history, expected reversal of existing deferred tax
liabilities and tax loss carry back capacity, it is more likely than not that some portion of the
deferred tax assets will not be realized. Deferred tax assets and liabilities are determined
separately for each taxing jurisdiction in which the Company conducts its operations or otherwise
generates taxable income or losses. In the United States, the Company has recorded significant
deferred tax assets, the largest of which relate to products liability, pension and other post
retirement benefit obligations. These deferred tax assets are partially offset by deferred tax
liabilities, the most significant of which relate to the prepaid pension asset and accelerated
depreciation. Based upon this assessment, the Company recorded a $19.3 million valuation allowance
for the portion of U.S. deferred tax assets exceeding deferred tax liabilities and the loss carry
back capacity. The Company intends to evaluate the realizability of deferred tax assets on a
quarterly basis.
North American Tire Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30 |
|
Nine months ended September 30 |
(Dollar amounts in millions) |
|
2005 |
|
Change |
|
2006 |
|
2005 |
|
Change |
|
2006 |
Sales |
|
$ |
508.8 |
|
|
|
8.4 |
% |
|
$ |
551.7 |
|
|
$ |
1,430.5 |
|
|
|
5.6 |
% |
|
$ |
1,511.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
$ |
16.3 |
|
|
|
n/m |
|
|
$ |
(3.3 |
) |
|
$ |
24.1 |
|
|
|
n/m |
|
|
$ |
(39.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unit sales change |
|
|
|
|
|
|
0.4 |
% |
|
|
|
|
|
|
|
|
|
|
-1.2 |
% |
|
|
|
|
18
Overview
The North American Tire segment produces passenger car and light truck tires, primarily for sale in
the United States replacement market, and materials and equipment for the tread rubber industry.
Major distribution channels and customers include independent tire dealers, wholesale distributors,
regional and national retail tire chains, and large retail chains that sell tires as well as other
automotive products. The segment does not sell its products directly to end users and does not
manufacture tires for sale to the automobile original equipment manufacturers (OEMs).
Sales
Sales of the North American Tire segment increased $42.9 million in the third quarter of 2006 from
levels in 2005. The increase in sales was a result of improved net pricing and product mix ($48.9
million), offset by lower net volume ($6.0 million). The segments increased unit sales in the SUV
tire replacement market and new product offerings of high performance tires contributed to the
improved product mix. The segment experienced a decrease in unit sales in the economy and light
truck tire lines.
In the United States, the segments unit sales of total light vehicle tires increased by 0.4
percent in the third quarter of 2006 compared to the third quarter of 2005. This increase in unit
sales was more than offset by a volume decrease in tread rubber pounds sold for the same period.
The decrease in tread rubber pounds was due primarily to the elimination of rubber mixing for
automotive products.
Sales of the North American Tire segment increased $80.5 million in the first nine months of 2006
from levels in 2005. The increase in sales was a result of improved net pricing and product mix
($111.9 million), offset by lower unit volume ($31.4 million). The segments increased unit sales
in the SUV tire replacement market and new product offerings of high performance tires contributed
to the improved product mix. The segment recorded decreases in unit sales in the economy, broadline
and light truck tire lines.
In the United States, the segments unit sales of total light vehicle tires decreased 1.2 percent
in the first nine months of 2006 compared to the first nine months of 2005. The decrease in tire
unit sales was due, in part, to a weakening of the tire replacement market and increased
competition from Asian tire manufacturers.
Operating Profit
Segment operating profit decreased $19.6 million in the third quarter of 2006 from the third
quarter of 2005. The impacts of improved net pricing and product mix ($39.6 million) were offset by
higher raw material costs ($27.6 million), restructuring charges ($1.4 million) and unabsorbed
overhead expense associated with the reduced production schedule in the third quarter ($10.3
million). The third quarter of 2006 includes the cost of reduced production levels as the segment
temporarily shutdown its four tire manufacturing facilities in order to control inventory levels.
The segment also experienced higher products liability costs in the third quarter of 2006. The
third quarter of 2005 included reductions to cost of sales resulting from the settlement with a raw
material supplier for reimbursement of previously expensed costs ($6.2 million) and the recovery of
previously expensed products liability-related costs ($3.1 million).
Segment operating profit decreased $63.2 million in the nine months ended September 30, 2006 from
the level in the same period of 2005. The impacts of improved net pricing and product mix ($97.0
million) were offset by higher raw material costs ($83.8 million), restructuring charges ($9.6
million) and unabsorbed overhead expense associated with the reduced production schedule ($18.0
million). The segment also experienced lower unit volumes, higher shipping and outside storage
costs, higher utility costs and increases in other costs, including the timing of advertising
expenses. The first nine months of 2005 included the cost of the work stoppage at the Texarkana,
AR tire manufacturing facility and a reduction to cost of sales resulting from the settlement with
a raw material supplier for reimbursement of previously expensed costs. The first nine months of
2006 includes the cost of reduced production levels as the segment temporarily shutdown its four
tire manufacturing facilities in order to control inventories resulting from the weak North
American replacement tire market. The first nine
19
months of 2006 also includes the cost to convert
one of the segments manufacturing facilities to a seven-day operation.
During the second quarter of 2006, the segment announced the planned closure of its manufacturing
facility in Athens, Georgia with a current estimated cost of between $10 million and $11 million.
This manufacturing facility produced retread products and some racing tires for the segment. This
facilitys production will be transferred to other plants. The segment has recorded $9.6 million of
restructuring costs in connection with the planned closure of this facility. The majority of the
restructuring costs represented one-time employee-related costs and asset write-offs.
Segment Outlook
While concerns exist regarding the continuing high cost of crude oil derived raw
materials, the Company has seen softening of crude oil prices. The cost of gasoline has fallen
during the third quarter and this should have a positive impact on consumer confidence, in
particular with discretionary spending and miles driven.
Continued
market share gains in the Cooper brand, in all but the broadline
segment, improved product availability, and increased volumes of
high performance products are expected to contribute to 2006 sales. The segment has developed new
products in its specialty light truck, sport truck, and high performance product offerings to
satisfy current market demand and these new products are expected to continue to improve the
profitability of the segment by improving the mix of its products.
The segment incurred increased manufacturing costs in the first nine months due to reduced
production levels to manage inventory and due to the cost of converting one of the segments
manufacturing facilities to a seven-day operation. The outsourcing of radial medium truck and
certain passenger tire products to Asian manufacturers combined with continued investments in
re-tooling for more ultra high performance and light truck capacity at the segments domestic tire
manufacturing facilities continue to improve the segments ability to provide adequate supply to
meet customer demands. Investments in more efficient production equipment are planned to continue
to increase productivity and capacity in key product segments. These investments will help to
offset increased complexity in the segments production facilities in future periods.
The segment expects to source over 1 million medium truck and economy passenger tires in 2006
through various manufacturing initiatives. These initiatives are important to the segments
ability to profitably provide tire products to its customers in North America.
Raw material prices are proving very difficult to predict accurately. Raw material costs were more
than 15 percent higher during the first nine months of 2006 compared to the first nine months of
2005. The Company believes raw material costs will begin to ease during the remainder of 2006 due
to lower natural rubber and oil prices. Even though the Company has seen some softening of the
price of crude oil in the last month, it will take some time to filter into the raw material
feedstock markets. The Company has also seen a downward trend in the natural rubber market since
prices peaked in the third quarter. Natural rubber prices have fallen over 20 percent however, due
to the lead times involved in the procurement and shipment of natural rubber, the Company will not
see meaningful relief until next year. To address the higher raw material prices incurred during
2006, the Company has implemented price increases of up to five percent in April 2006 and up to
seven percent in July 2006 and has announced a price increase of up to five percent effective
October 1, 2006.
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. Litigation of this type has increased significantly throughout the
tire industry following the Firestone tire recall announced in 2000. Effective April 1, 2003, the
Company established a new excess liability insurance program. The new program covers the Companys
products liability claims occurring on or after April 1, 2003 and is occurrence-based insurance
coverage which includes an increased per claim retention limit, increased policy limits, and the
establishment of a captive insurance company. The total per claim retention limit for claims
occurring in this policy year is $25 million. In the future, products liability costs could have a
materially greater impact on the consolidated results of operations and financial position of the
Company than in the past.
20
The segment believes its operating profit levels will improve during the fourth quarter of 2006 due
to the implementation of recently announced price increases, improvements in operating efficiencies
and manufacturing capacity, cost reductions generated as a result of its new business plan and
lowering raw material costs. Aggressive growth plans for specific house brand customers,
opportunities in the private label tire market, growth in high performance product lines, and
increasing demand for sport utility vehicle and light truck tire lines are expected to yield higher
margins and contribute favorably to the segments operating profit.
International Tire Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended September 30 |
|
Nine months ended September 30 |
(Dollar amounts in millions) |
|
2005 |
|
Change |
|
2006 |
|
2005 |
|
Change |
|
2006 |
Sales |
|
$ |
76.5 |
|
|
|
151.9 |
% |
|
$ |
192.7 |
|
|
$ |
238.9 |
|
|
|
110.8 |
% |
|
$ |
503.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit |
|
$ |
0.1 |
|
|
|
n/m |
|
|
$ |
3.1 |
|
|
$ |
2.8 |
|
|
|
n/m |
|
|
$ |
14.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unit sales change |
|
|
|
|
|
|
133.6 |
% |
|
|
|
|
|
|
|
|
|
|
103.9 |
% |
|
|
|
|
Overview
The International Tire segment manufactures and markets passenger car, light truck and motorcycle
tires for the replacement market, as well as racing tires and materials for the tire retread
industry, in Europe and the United Kingdom. With the Companys ownership interest in
Cooper-Chengshan, the International Tire Operations segment now manufactures and markets passenger
car and light truck radial tires as well as radial and bias medium truck tires in the Asian market.
Sales
Sales of the International Tire segment increased $116.2 million, or 151.9%, in the third quarter
of 2006 compared to the third quarter of 2005. The acquisition of Cooper-Chengshan contributed
$107.5 million of sales in the third quarter of 2006. Foreign currency changes had a favorable
impact of $3.5 million in the third quarter of 2006 compared to 2005. The third quarter of 2006 was
also positively impacted by improved net pricing and product mix ($3.7 million) and higher unit
volumes in Europe ($1.4 million).
Sales of the International Tire segment increased $264.7 million, or 110.8%, in the first nine
months of 2006 compared to the same period in 2005. The acquisition of Cooper-Chengshan contributed
$265.5 million of sales in the first nine months of 2006. Foreign currency changes had an
unfavorable impact of $3.3 million in the first nine months of 2006 compared to 2005. The impact of
the acquisition of Cooper-Chengshan and improved net pricing and product mix ($7.5 million) were
partially offset by lower unit volumes in Europe ($5.0 million).
Operating Profit
Operating profit for the segment in the third quarter of 2006 was approximately $3.1 million higher
than in the same period of 2005. The impacts of the acquisition of Cooper-Chengshan and improved
net pricing and product mix ($11.8 million) were partially offset by higher raw material costs
($3.5 million), higher expenses related to the startup of the segments Asian operations ($2.3
million), restructuring costs associated with a management reorganization in Cooper Tire Europe ($1.3
million) and increases in utility and other plant costs ($1.5 million).
Operating profit for the segment in the first nine months of 2006 was approximately $11.5 million
higher than in the comparable period of 2005. The factors contributing to this improvement are the
same as cited above for the improved performance in the third quarter.
21
Segment Outlook
The segments Asian strategy calls for alignment with strategic partners it believes will provide
access to the local market and position the segment to take advantage of the significant growth
anticipated within the region over the next five to ten years.
Effective February 4, 2006, the operations of Cooper-Chengshan have been included in the results of
the International Tire segment. The Company is making improvements in production efficiency and
raw material purchasing to offset the expected high raw material prices during the remainder of
2006.
The International Tire segment has formed a joint venture with Kenda Rubber Industrial Co., Ltd. of
Taiwan (Kenda) to build a tire manufacturing facility in China. The joint venture received final
approval of this project in April 2005 and construction of the facility began in July 2005.
Initial production from this facility is anticipated in the first quarter of 2007. All tires
produced at the facility during the first five years after startup will be exported by the segment
to the rest of the world. The segment also has a manufacturing supply agreement with Kenda to
provide opening-price point passenger tires from China for distribution in the European market.
The segment has formed these arrangements in Asia which will be sufficient to provide an adequate
competitive position, immediate market recognition, and a platform on which to build as the Asian
market develops.
The Company believes demand for its products in the European market will be solid during the fourth
quarter. Cooper brand sales are growing as the awareness increases through targeted marketing
approaches in all subsidiary operations. Cooper Tire Europes manufacturing strategy of
outsourcing entry level tires and preserving the U.K. facility for production of high performance,
racing and motorcycle tires is helping to increase profitability from these assets.
Outlook for Company
As discussed in the Outlook sections for the North American Tire and International Tire segments,
the Company believes the results for the remaining three months of
2006 will show operating income improvements over the results for the nine-month period ended September 30, 2006.
Liquidity and Capital Resources
Generation and uses of cash Net cash used in operating activities of continuing operations was
$62.1 million in the first nine months of 2006, a decrease of $73.1 million from the $11.0 million
provided in the first nine months of 2005. Income after adjustments for non-cash items decreased
$11.5 million. Changes in operating assets and liabilities resulted in the use of $124.1 million
in cash in 2006 versus a use of $62.5 million in 2005. The inclusion of the Cooper-Chengshan
operations has contributed to the increases in accounts receivable, inventories, prepaid expenses
and accounts payable. Inventory levels elsewhere have also increased from the year-end levels
primarily due to higher raw material costs and seasonal quantity changes. On the Other items line,
income tax payments account for the majority of the change from 2005.
Net cash used in investing activities during the first nine months of 2006 reflects the Companys
acquisition of its ownership position in Cooper-Chengshan for $43.0 million, net of cash acquired,
and capital expenditures of $126.6 million. Investing activities for 2005 reflect the Companys
investment in Kumho Tire Co., Inc. of Korea of $108.0 million and capital expenditures of $128
million. In April 2005, the Company received $54.3 million due from the buyer related to the sale
of Cooper-Standard Automotive. The Company also decreased its investment in available-for-sale
debt securities during the first nine months of 2005 by $4.3 million.
During the first nine months of 2006, Cooper-Chengshan issued $15 million of long-term debt to its
minority interest shareholder and $47.5 million in short-term debt to financial institutions. The
Companys Cooper-Kenda joint venture issued $10.2 million of long-term debt to a Chinese financial
institution and received $13.0 million from its joint venture partner for construction of the tire
manufacturing facility in China.
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The Board of Directors authorized the repurchase of up to $350 million of the Companys outstanding
debt on May 2, 2005. The Company repurchased $96.4 million of its long-term debt during the first
nine months of 2005 and repurchased an additional $4.0 million of debt during the first nine months
of 2006.
The Company paid $189.8 million to repurchase shares of its common stock during the first nine
months of 2005. Dividends paid on the Companys common shares in the first nine months of 2006 and
2005 were $19.3 million and $20.2 million, respectively.
Available credit facilities The Company has a revolving credit facility with a consortium of ten
banks that provides up to $175 million in credit facilities and expires August 31, 2008.
As of September 30, 2006 the Company was in compliance with the financial covenants contained in
its credit agreements. At that date, the ratio of consolidated net indebtedness to consolidated
capitalization was 38.9 percent and the interest coverage was 3.5 times compared to requirements of
55 percent maximum net indebtedness to consolidated capitalization ratio and minimum 3 times
interest coverage.
On August 3, 2006, Moodys Investors Service lowered the Companys senior unsecured debt rating
from Ba3 to B2. Also on August 4, 2006, Standard & Poors lowered the Companys long-term
corporate credit, senior unsecured debt and senior unsecured shelf registration ratings from BB to
B+. The Company believes it will continue to have access to the credit markets, albeit at higher
borrowing costs than in the past.
On August 30 the Company established an accounts receivable securitization facility of up to $175
million. Pursuant to the terms of the facility, the Company sells certain of its domestic trade
receivables on a continuous basis to its wholly-owned, bankruptcy-remote subsidiary, Cooper
Receivables LLC (CRLLC). In turn, CRLLC may sell from time-to-time an undivided ownership
interest in the purchased trade receivables, without recourse, to a PNC Bank administered,
asset-backed commercial paper conduit. The facility expires in August 2009. At September 30,
2006, no ownership interests in the purchased trade receivables have been sold to the bank conduit.
Under the provisions of SFAS No. 140 Accounting for Transfers and Servicing of Financial Assets
and Extinguishments of Liabilities, the ownership interest in the trade receivables sold to the
bank conduit will be recorded as legal transfers without recourse, with those accounts receivable
removed from the consolidated balance sheet. The Company continues to service any sold trade
receivables for the financial institution at market rates; accordingly, no servicing asset or
liability will be recognized.
Available cash and contractual commitments In preparing its Annual Report on Form 10-K for the
year ended December 31, 2005, the Company anticipated that cash flows from operations in 2006 would
be positive and would approximate its projected capital expenditures, including its portion of
expenditures in partially-owned subsidiaries, and dividend goals. Light vehicle replacement market
tire shipments in the United States are down about 4.4 percent through September 30, 2006 compared
to the prior year. Comparable Company shipments are down about 1.2 percent during the same period.
In the second quarter, the Company announced the closing of its plant in Athens, Georgia and
initiated production cuts at other plants during the second and third quarters. Given these
circumstances and increases in crude oil and natural rubber prices, the Company has experienced
considerably higher costs than previously estimated. Although the Company will not generate cash
flows from operations sufficient to cover planned capital spending and dividend payments for the
year, it does have sufficient borrowing capacity to fund these items.
As part of the amounts payable to its non-controlling owner, the Company has remaining obligations
of $17.9 million to Chengshan relating to the acquisition of its 51 percent interest in the two
Chinese companies previously wholly owned by Chengshan. These obligations are due upon the signing
of the share pledge agreement providing collateral against unknown liabilities. The Company expects
to continue to invest in China during 2006 through its Cooper-Kenda joint venture formed to build a
tire production facility and through its ownership position in Cooper-Chengshan. Projected Company
investments in the joint venture for 2006 are about $29 million of which the Company is obligated
to fund 50 percent. The Company currently plans to invest
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an additional $16 million in the
Cooper-Chengshan operation, of which, the Company is obligated to fund 51 percent. There are no
significant long-term debt obligations due until 2009.
At September 30, 2006 the Company had cash and cash equivalents of $105.1 million. The Companys
additional borrowing capacity through use of its credit agreement with its bank group and other
bank lines at September 30, 2006 was $170 million. At September 30, 2006, the ownership interest
in trade receivables available to be sold to the PNC Bank administered, asset-backed commercial
paper conduit is $151.7 million.
Contingencies
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. Litigation of this type has increased significantly throughout the
tire industry following the Firestone tire recall announced in 2000. In the future, products
liability costs could have a materially greater impact on the consolidated results of operations
and financial position of the Company than in the past. After reviewing all of these proceedings,
and taking into account all relevant factors concerning them, the Company does not believe that any
liabilities resulting from these proceedings are reasonably likely to have a material adverse
effect on its balance sheet in excess of amounts recorded at September 30, 2006. The Company is
aggressively managing its products liability costs.
Forward-Looking Statements
This report contains what the Company believes are forward-looking statements, as that term is
defined under the Private Securities Litigation Reform Act of 1995, regarding projections,
expectations or matters that the Company anticipates may happen with respect to the future
performance of the industries in which the Company operates, the economies of the United States and
other countries, or the performance of the Company itself, which involve uncertainty and risk.
Such forward-looking statements are generally, though not always, preceded by words such as
anticipates, expects, believes, projects, intends, plans, estimates, and similar
terms that connote a view to the future and are not merely recitations of historical fact. Such
statements are made solely on the basis of the Companys current views and perceptions of future
events, and there can be no assurance that such statements will prove to be true. It is possible
that actual results may differ materially from those projections or expectations due to a variety
of factors, including but not limited to:
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changes in economic and business conditions in the world, especially the continuation of the global tensions and risks
of further terrorist incidents that currently exist; |
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increased competitive activity, including the inability to obtain and maintain price increases to offset higher
production or material costs; |
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the failure to achieve expected sales levels; |
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consolidation among the Companys competitors and customers; |
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technology advancements; |
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fluctuations in raw material and energy prices, including those of steel, crude petroleum and natural gas and the
unavailability of such raw materials or energy sources; |
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changes in interest and foreign exchange rates; |
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increases in pension expense resulting from investment performance of the Companys pension plan assets and changes in
discount rate, salary increase rate, and expected return on plan assets assumptions; |
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government regulatory initiatives, including the proposed and final regulations under the TREAD Act; |
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changes in the Companys customer relationships, including loss of particular business for competitive or other reasons; |
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the impact of labor problems, including a strike brought against the Company or against one or more of its large
customers; |
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litigation brought against the Company; |
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an adverse change in the Companys credit ratings, which could increase its borrowing costs and/or hamper its access to
the credit markets; |
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the inability of the Company to execute the cost reduction/Asian strategies outlined for the coming year; |
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the failure of the Companys suppliers to timely deliver products in accordance with contract specifications; |
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the impact of reductions in the insurance program covering the principal risks to the Company, and other unanticipated
events and conditions; and |
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the failure of the Company to achieve the full cost reduction and profit improvement targets as set forth in a
presentation made by senior management and filed on Form 8-K on September 7, 2006. |
It is not possible to foresee or identify all such factors. Any forward-looking statements in this
report are based on certain assumptions and analyses made by the Company in light of its experience
and perception of historical trends, current conditions, expected future developments and other
factors it believes are appropriate in the circumstances. Prospective investors are cautioned that
any such statements are not a guarantee of future performance and actual results or developments
may differ materially from those projected.
The Company makes no commitment to update any forward-looking statement included herein or to
disclose any facts, events or circumstances that may affect the accuracy of any forward-looking
statement.
Further information covering issues that could materially affect financial performance is contained
in the Companys periodic filings with the U. S. Securities and Exchange Commission (SEC).
Item 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
There have been no material changes in market risk at September 30, 2006 from those detailed in the
Companys Annual Report on Form 10-K filed with the SEC for the year ended December 31, 2005.
Item 4. CONTROLS AND PROCEDURES
Pursuant to the requirements of the Sarbanes-Oxley Act of 2002, the Companys management, with the
participation of the Interim Chief Executive Officer and Chief Financial Officer of the Company,
have evaluated, as of the end of the period covered by this Quarterly Report on Form 10-Q, the
effectiveness of the Companys disclosure controls and procedures, including its internal controls
and procedures. Based upon that evaluation, the Interim Chief Executive Officer and the Chief
Financial Officer have concluded that, as of the end of such period, the Companys disclosure
controls and procedures were effective.
There have been no changes in the Companys internal control over financial reporting during the
third quarter of 2006 that have materially affected, or are reasonably likely to materially affect,
the Companys internal control over financial reporting.
Part II. OTHER INFORMATION
Item 1. LEGAL PROCEEDINGS
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. Litigation of this type has increased significantly throughout the
tire industry following the Firestone tire recall announced in 2000. In the future, products
liability costs could have a materially greater impact on the consolidated results of operations
and financial position of the Company than in the past. After reviewing all of these proceedings,
and taking into account all relevant factors concerning them, the Company does not believe that any
liabilities resulting from these proceedings are reasonably likely to have a material adverse
effect on its balance sheet in excess of amounts recorded at September 30, 2006.
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Item 1A. RISK FACTORS
In the Companys Annual Report on Form 10-K filed with the SEC for the year ended December 31,
2005, it disclosed risk factors readers should consider with respect to investments in its
securities. Subsequent to that filing, the Company believes there are two additional risk factors
to be considered in investment decisions.
The realizability of deferred tax assets may affect our profitability.
A valuation allowance is required to be recorded pursuant to FAS No. 109, Accounting for Income
Taxes, when, based upon an assessment which is largely dependent upon objectively verifiable
evidence including recent operating loss history, expected reversal of existing deferred tax
liabilities and tax loss carry back capacity, it is more likely than not that some portion of the
deferred tax assets will not be realized. Deferred tax assets and liabilities are determined
separately for each taxing jurisdiction in which the Company conducts its operations or otherwise
generates taxable income or losses. In the United States, the Company has recorded significant
deferred tax assets, the largest of which relate to products liability, pension and other post
retirement benefit obligations. These deferred tax assets are partially offset by deferred tax
liabilities, the most significant of which relate to the prepaid pension asset and accelerated
depreciation. Based upon this assessment, the Company recorded a $19.3 million valuation allowance
for the portion of U.S. deferred tax assets exceeding deferred tax liabilities and the loss carry
back capacity. The Company intends to evaluate the realizability of deferred tax assets on a
quarterly basis.
The impact of the adoption of Statement of Accounting Standards No. 158, Employers Accounting for
Defined Benefit Pension and Other Postretirement Plans will have a negative impact on the
Companys reported stockholders equity.
This Statement requires an employer to recognize the funded status of defined benefit
postretirement plans as assets or liabilities in the statement of financial position and to
recognize changes in that funded status in the year in which the changes occur through
comprehensive income. The Statement requires an employer with publicly traded equity securities to
initially recognize the funded status of a defined benefit postretirement plan and to provide the
required disclosures as of the end of the fiscal year ending after December 15, 2006.
Upon adoption of this standard, the Company will be required to write off any prepaid pension
assets and the minimum pension liability of its United States pension plans along with the related
deferred tax amounts through equity. In their place the Company will record a liability and
related deferred tax amounts for its unfunded pension and other postretirement benefit obligations
through equity. It is likely that an additional valuation allowance would be required in the case
of a U. S. deferred tax asset since it is more likely than not that any additional U. S. deferred
tax asset will not be realized. This valuation allowance would be reflected in the adjustment to
equity resulting from adoption of SFAS 158 and will not result in an adjustment to net income in
2006.
One of the financial covenants contained in the Companys credit agreements is a ratio of
consolidated net indebtedness to consolidated capitalization. These adjustments will reduce the
amount available to the Company under these credit facilities.
In addition, the following risk factor from the Companys Annual Report on Form 10-K is being
supplemented by reference to recent initiatives as filed on Form 8-Ks dated September 7, 2006 and
October 31, 2006.
We may not be able to successfully implement our profit improvement and cost savings initiatives.
We have numerous initiatives to improve profitability which are focusing on pricing and mix,
increasing manufacturing efficiencies and implementing other cost reductions in an effort to offset
increased raw material costs and other costs. If these profit improvement and cost reduction
initiatives are not successful, our margins and profitability would decline.
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Item 6. EXHIBITS
(a) Exhibits
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Amendment relating to the agreement between the Company and Mr. Philip G. Weaver, the
Companys Vice President and Chief Financial Officer, to extend this years notice
deadline regarding the evergreen feature of Mr. Weavers Amended and Restated Employment
Agreement, dated as of June 6, 2000, by and between Mr. Weaver and the Company, from
September 30, 2006 until October 14, 2006. This amendment
was filed on Form 8-K on September 29, 2006, which
Form 8-K is incorporated herein by reference. |
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(31.1) |
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Certification of Interim Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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(31.2) |
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Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted
pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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(32) |
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Certification of Interim Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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COOPER TIRE & RUBBER COMPANY |
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/s/ P. G. Weaver
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P. G. Weaver |
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Vice President and Chief |
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Financial Officer |
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(Principal Financial Officer) |
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/s/ R. W. Huber
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R. W. Huber |
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Director of External Reporting |
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(Principal Accounting Officer) |
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November 8, 2006
(Date)
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